Intro

An aesthetically pleasing, ergonomically correct bent plywood chair. Designed and fabricated with limited tooling funds in mind, using only a single mold to create all of the bends.

Market Research

Existing chairs were evaluated based on comfort, aesthetic, manufacturing process/materials, and design intent.

Concept Sketching

Various stages of concept sketching.

Ergonomics

Concepts were prototyped in the 'Ergo Box' to test overall comfort and ergonomic considerations.

Sketch Models

Quick models investigating form and construction methods.

Prototyping

Drawings detailing final form, dimensions, and joinery.

Final Product

The final chair was constructed with bending ply and birch veneer. Bends were formed over a single mold in a vacuum bag.